Industrial Screening Machine

Industrial Screening Machine

The SX-100A is a dedicated single-layer screening machine developed by Dingsheng Grinding for separating workpieces and abrasive stones after grinding. Adopting high-frequency vibration screening principle and equipped with 2 customized TECO Taiwan vibration motors, it realizes fast separation even for workpieces with similar size to abrasives.
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Product Introduction

Dongguan Xindingsheng Intelligent Grinding Technology Co., Ltd. is one of the leading manufacturers and suppliers of industrial screening machine in China, featured by quality products and good price. Please rest assured to wholesale bulk customized industrial screening machine from our factory. For quotation, contact us now.

 

Industrial Screening Machine

 

Product Overview

 

The SX-100A is a dedicated single-layer screening machine developed by Dingsheng Grinding for separating workpieces and abrasive stones after grinding. Adopting high-frequency vibration screening principle and equipped with 2 customized TECO Taiwan vibration motors, it realizes fast separation even for workpieces with similar size to abrasives.


The whole machine (frame, base, screen plate) is made of stainless steel (rust-proof & corrosion-resistant) for wet grinding separation. The screen adopts tool-free quick-release design for flexible replacement. Dual discharge ports separate workpieces and abrasives automatically with zero mixing. It is the core supporting equipment for post-processing of grinding production lines in hardware, electronics, plating, watch industries, etc.

Industrial Screening Machine

 

Core Technical Parameters

 

Item

Specification

Model

SX-100A Single-Layer Water Rolling Screening Machine

Overall Dimension (L×W×H)

1300mm×578mm×989mm

Power Supply

Three-phase five-wire AC380V

Motor

2×TECO Taiwan Vibration Motors

Motor Power

1.5KW (2HP)

Screening Structure

Single-layer quick-release screen

Material

Full stainless steel (frame, base, screen plate)

Control

Push-button start switch

Discharge

Dual discharge ports (workpiece + abrasive)

Loading

Top open feeding port

Application

Wet/dry grinding separation (priority for wet)

Gross Weight

Approx. 120KG

Noise

≤70dB

Protection Grade

IP54 (waterproof & damp-proof)

 

Core Advantages

 

  1. Precise Separation (99.5% Qualified Rate) High-frequency vibration from dual motors ensures thorough tumbling; zero mixing even for workpieces with similar size to abrasives.
  2. Full Stainless Steel Construction Rust-proof, corrosion-resistant, wear-resistant; adapts to humid workshop environments, long service life without deformation.
  3. Tool-Free Quick-Release Screen Fast disassembly & replacement without tools; customizable screen holes for different workpiece sizes, beginner-friendly.
  4. Dual Discharge Ports (3x Higher Efficiency) Separate discharge for workpieces and abrasives; no secondary sorting required, directly connect to next process.
  5. Stable & Low Noise TECO customized motors with uniform vibration; shock-absorbing structure, noise ≤70dB, eco-friendly for workshops.
  6. Wide Compatibility & Cost-Effective Suitable for wet/dry grinding separation; ideal for batch production of precision small parts.

 

Structure & Working Principle

 

Main Structure

  1. Stainless Steel Frame: Welded square steel, high rigidity, easy to clean, damp-proof
  2. Screen Assembly: Single-layer quick-release screen + tumbler disc, dead-angle-free screening
  3. Drive System: 2 TECO waterproof vibration motors (IP54) for stable high-frequency vibration
  4. Control & Discharge: Independent electric box, dual discharge ports with material receiving space
  5. Safety Device: Shock-absorbing springs, motor overload protection, insulated power cable

 

Working Principle

Dual vibration motors generate uniform high-frequency vibration to drive the screen tumbling. Mixtures of workpieces and abrasives are fed from the top:

Workpieces pass through the screen → discharge from workpiece port

Abrasives stay on the screen → discharge from abrasive portQuick screen replacement adapts to all sizes; dual-port design maximizes separation efficiency.

 

Application Scope

 

Applicable Industries
Hardware manufacturing, electronic accessories, plating processing, watch parts, automotive small parts, sanitary hardware, micro fasteners, etc.


Applicable Scenarios
1.Separation of workpieces & abrasives after wet grinding (plating parts, hardware)
2.Separation after dry grinding (electronic parts, watch components)
3.Screening of hard-to-separate workpieces with similar size
4.Batch post-grinding sorting for continuous production lines

 

Operation & Maintenance

 

Operation Flow

  1. Pre-operation: Place steadily, install matching screen, connect power correctly, place receiving containers
  2. Start: Press start button, feed mixtures slowly and evenly
  3. Screening: Separate automatically, clean receiving containers timely
  4. Shutdown: Run 30s to empty residues, power off, clean screen and machine

 

Daily Maintenance

  • Daily: Clean screen and machine body, check power cable insulation
  • Weekly: Tighten motor bolts, inspect shock-absorbing springs, clean electric box
  • Monthly: Lubricate motor bearings, replace worn screens/seals
  • Long-term storage: Clean thoroughly, cover with dust cover, store in dry place

 

Troubleshooting

 

Fault

Cause

Solution

No vibration

Motor burnout / Power phase loss / Loose wiring

Replace motor / Check power supply / Tighten wiring

Excessive vibration/noise

Uneven material / Unstable installation / Bearing lack of oil

Distribute material / Level the machine / Lubricate bearings

Screen blockage

Overfeeding / Sticky material

Reduce feeding / Pre-treat material

Material leakage

Improper screen installation / Worn seals

Reinstall screen / Replace seals

Motor overheating

Overload / Poor ventilation

Reduce feeding / Improve ventilation

 

Quality Assurance & After-Sales Service

 

  1. 12-Month Warranty: Free on-site repair & parts replacement for non-human damage (with quality certificate & invoice)
  2. 7×24H Technical Support: Free professional consultation & operation guidance
  3. On-Site Service: 48h (urban)/72h (suburb) on-site response; lifetime paid maintenance after warranty
  4. Spare Parts Supply: Original quick-release screens, motors, springs, seals in stock; 48h delivery
  5. Disclaimer: Man-made damage (improper operation, disassembly) is not covered by free warranty

 

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