Horizontal High-Efficiency Vibratory Polishing Machine

Horizontal High-Efficiency Vibratory Polishing Machine

The Horizontal High-Efficiency Vibratory Polishing Machine is a heavy-duty horizontal vibratory grinding machine independently developed by our company, and it is currently the largest volume horizontal vibratory grinding equipment in China. Exclusively engineered for extra-long strip and ultra-heavy special-shaped workpieces, it is equipped with a 20KW dual explosion-proof horizontal vibration motor and features a 2000L effective volume.
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Product Introduction

Dongguan Xindingsheng Intelligent Grinding Technology Co., Ltd. is one of the leading manufacturers and suppliers of horizontal high-efficiency vibratory polishing machine in China, featured by quality products and good price. Please rest assured to wholesale bulk customized horizontal high-efficiency vibratory polishing machine from our factory. For quotation, contact us now.

 

Horizontal High-Efficiency Vibratory Polishing Machine

 

Product Overview

 

The Horizontal High-Efficiency Vibratory Polishing Machine is a heavy-duty horizontal vibratory grinding machine independently developed by our company, and it is currently the largest volume horizontal vibratory grinding equipment in China. Exclusively engineered for extra-long strip and ultra-heavy special-shaped workpieces, it is equipped with a 20KW dual explosion-proof horizontal vibration motor and features a 2000L effective volume. With an oversized horizontal drum design, it can process extra-long strip workpieces with a length ≤ 1000mm.
Built with a heavy-duty steel structure body, the drum is lined with 30mm imported military-grade wear-resistant PU rubber and configured with a full-automatic hydraulic feeding and unloading system. Paired with a dual shock absorption system of air cushion + hydraulic pressure, it operates stably with low noise and supports 24-hour uninterrupted work. It can independently form an automated horizontal grinding production line, ideal for processing extra-long strip/ultra-heavy special-shaped parts in large auto parts factories, rail transit, engineering machinery and other industries. It completely solves the industry pain points of difficult grinding and uneven processing of large workpieces.

Horizontal High-Efficiency Vibratory Polishing Machine

 

Core Technical Parameters

 

Technical Index

Specification

Model

XDS-ZC-2000A

Effective Volume

2000L

Machine Dimension (mm)

2320×1610×1700

Gross Weight (KG)

2050

Grinding Method

Horizontal drum with dual explosion-proof motor vibratory grinding

Shock Absorption Method

Dual system (air cushion shock absorption + industrial hydraulic shock absorption)

Drum Material

Thick-walled stainless steel plate + military-grade PU rubber lining

Automation Configuration

Integrated full-automatic hydraulic feeding / unloading / abrasive recycling

Protection Grade

IP65 (waterproof & dustproof)

 

Core Product Advantages

 

1. 20KW dual explosion-proof motor for industry-leading grinding force Equipped with a 20KW dual explosion-proof horizontal vibration motor, the highest power configuration of domestic horizontal grinding equipment at present, it delivers top-tier grinding force in the industry. It can quickly remove stubborn burrs and thick flash on extra-long strip/ultra-heavy special-shaped workpieces, solving the industry's pain point of difficult grinding for large workpieces.
2. Oversized drum for extra-long strip workpieces 2000L large effective volume enables processing of extra-long strip workpieces with a length ≤ 1000mm (e.g., rail transit drive shafts, large engineering machinery shaft parts), completely eliminating the processing size limitation of traditional equipment.
3. Full-automatic integrated configuration for unmanned operation Standard equipped with full-automatic hydraulic feeding, double-end cover unloading and abrasive recycling system, it realizes unmanned whole-process operation from feeding, grinding, unloading to abrasive recycling, with no manual intervention required. It greatly improves production efficiency and reduces labor costs.
4. 30mm military-grade lining for extreme wear resistance 30mm imported military-grade wear-resistant PU rubber lining, the thickest lining for domestic grinding equipment at present, features excellent wear, impact and acid-alkali resistance with only 0.2%/H abrasive loss. Its service life can reach more than 5 years, significantly reducing the operating cost.
5. Air cushion + hydraulic dual shock absorption for ultra-stable operation Adopts a dual shock absorption system of air cushion + industrial hydraulic pressure with a vibration absorption rate of over 98%. The equipment runs with almost no sloshing and no ground resonance, maintaining extreme stability even under full load with low noise.
6. IP65 protection + explosion-proof design for harsh workshop environments With an IP65 protection grade for full waterproof and dustproof performance, and paired with dual explosion-proof motors, it is suitable for industrial workshops with explosion-proof requirements and harsh processing environments, and supports 24-hour uninterrupted operation.
7. Industrial-grade intelligent control with remote monitoring 15-inch industrial touch screen + PLC intelligent control system supports storage of 200 sets of grinding formulas, enabling remote monitoring and fault alarm with intelligent and convenient operation. It can be connected to the factory MES system for integrated production management.

 

Scope of Application

 

Ideal for deburring, edge chamfering, surface polishing and finishing of extra-long strip and ultra-heavy special-shaped workpieces in the industries of large auto drive shafts, rail transit parts, engineering machinery heavy shaft parts, and extra-long strip tubular fittings. Typical workpieces include rail transit drive shafts, large engineering machinery shaft parts, extra-long strip plumbing tubular fittings, ultra-heavy special-shaped stamped parts and other similar large workpieces.

 

General Quality Assurance & After-sales Service

 

1. Quality Warranty 18-month warranty for core components of the full series equipment (vibration motor, frequency converter, PLC controller, explosion-proof parts); 12-month warranty for the whole machine; 3-year warranty for military-grade PU rubber lining; 2-year warranty for the shock absorption system.

2. Free On-site Services Provide free on-site installation and commissioning after equipment delivery. Professional technicians offer on-site guidance on equipment operation and maintenance, and conduct systematic operation training for customers until the workers master the operation proficiently.

3. 24/7 Technical Support Provide 7×24 nationwide unified technical support. Professional engineers offer one-on-one solutions for equipment operation, fault troubleshooting, process optimization and other issues, and provide remote video guidance when necessary.

4. On-site Maintenance Free on-site maintenance and original spare parts replacement for non-artificial damage within the warranty period. We have 30 after-sales service points nationwide, with a fault response time ≤24 hours (≤48 hours for remote areas).

5. Long-term Spare Parts Supply Long-term and sufficient supply of original core parts and wearing parts, with a commitment of spare parts delivery time ≤24 hours. We provide lifelong spare parts supply service for all our equipment.

 

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